Long Weld Neck Flanges for Vessel Nozzles

A long weld neck flange is a weld neck whose barrel is extended so it can act as the nozzle itself. The neck is bored to suit the vessel wall and welded straight into the shell, which takes one weld out of the assembly. We forge them to your drawing at our own plant in Shanxi, China, and sell direct: a single nozzle is a valid order.

  • High-pressure lines · high hub designs
  • ASME B16.5 Class 150–2500 by drawing
  • Custom overall length, neck OD and bore
  • UT/MT · MTC 3.1 · heat-treatment record

Long Weld Neck Flanges Explained

Unlike a standard weld neck, the controlling dimensions are overall length, neck outside diameter and the bore transition, not just NPS and class. Ratings follow ASME B16.5 Class 150 to 2500 by drawing, with ASME B16.47 used where a large custom diameter needs review. Grades are ASTM A105, A350 LF2, stainless 304, 316, 321 and 347, duplex, and project alloys checked against the drawing.

Most of this work is vessel nozzles, heat exchangers, separators and reactors, so the part is usually quoted from a pressure-vessel drawing and often supplied as a forged blank with machining allowance. Wall transition, facing, bolt pattern, weld bevel and allowance are confirmed before cutting. Documents run to a dimensional report, UT or MT, the heat-treatment record, MTC 3.1 and third-party witness on high-pressure projects.

Engineering Snapshot

A large machined long weld neck flange lying on its side, with a barrel ending in a curved (saddle-contoured) weld end

Product family: Flanges

Long Weld Neck Flanges Supply Scope

BLD Forge Direct reviews long weld neck flange RFQs based on standard, drawing, pressure class, material grade, overall length, neck OD, bore, facing, inspection requirements and destination country before quotation.

  • LWN, long neck and high-hub flange drawing review
  • Class 600, 900, 1500 and 2500 project requirements
  • Machining allowance, bore and weld-end details checked early

Long Weld Neck Flanges Technical Specification

Long Weld Neck Flanges Technical Specification
Scope and rating
High-hub geometryOverall length, neck OD, bore transition and weld-end geometry are the first quotation checks, not only NPS and Class.
Supplied variants
  • Long weld neck flanges
  • High hub flange designs
  • ASME LWN flanges by drawing
  • Class 150 to 2500 pressure projects
  • Custom overall length, neck OD and bore review
  • Forged blanks with machining allowance
Standards and materials
Standards / drawings
  • ASME B16.5
  • Project drawings for custom long weld neck or high hub flanges
  • ASME B16.47 where larger diameter project drawings require review
  • EN / DIN or GOST references when the project drawing uses those systems
  • ASTM material standards for carbon, low-temperature, stainless and duplex grades
Material grades
  • ASTM A105
  • ASTM A350 LF2
  • Stainless steel grades such as 304, 316, 321 or 347
  • Duplex and super duplex grades when specified
  • Project-specified alloy grades subject to drawing review
Geometry, tolerance and inspection
Size and rating reviewCommonly ASME B16.5 Class 150 to 2500 by drawing; custom high-hub and vessel-nozzle lengths are reviewed case by case.
Critical dimensionsOverall length, hub/neck OD, bore, wall transition, facing, bolt pattern, weld bevel and machining allowance.
Inspection depthDimensional report, UT/MT, MTC 3.1, heat-treatment record and third-party inspection for high-pressure projects.
Reviewed before quotation
  • Overall length
  • Neck outside diameter
  • Bore and transition details
  • NPS / DN and pressure class / PN
  • Facing and bolt pattern
  • Material grade and heat treatment
  • Inspection requirement and destination country
Buying logic
Best-fit RFQBest for vessel nozzles, high hub designs and pressure connections requiring extended neck geometry.
Buyer applicationPressure vessels, heat exchangers, separators, reactors and high-pressure process equipment.
Download this table as PDF Request a quote

Your standard, drawing revision and project specification govern.

Also known as

LWN flangelong neck flangehigh hub flangelong welding neck flange

How to Send This RFQ

Send these details

  • Standard or drawing
  • NPS / DN
  • Pressure class / PN
  • Overall length
  • Neck outside diameter
  • Bore
  • Facing
  • Bolt pattern
  • Material grade
  • Quantity
  • Heat treatment
  • Inspection requirement
  • Destination country
  • Third-party inspection need

Avoid these omissions

  • Sending a product name without standard, drawing or pressure rating
  • Leaving bore, facing or bolt pattern unclear
  • Mixing DN, NPS, PN and class references without a drawing
  • Omitting inspection documents until after price discussion
  • Forgetting destination country, packing or third-party inspection requirements

Manufacturing and Inspection Route

We confirm each step against your drawing or standard before we quote.

  1. Material review

    Material grade, heat number, certificate basis and substitution limits are checked against the Long Weld Neck Flanges drawing or standard before procurement is released.

  2. Forging process confirmation

    The forging route is selected around flange type, section thickness, bore allowance, hub or neck geometry and pressure-service requirements.

  3. Heat treatment

    Heat treatment is planned with the required record package, mechanical testing basis and impact-test condition where low-temperature or alloy service applies.

  4. Rough machining

    Rough machining opens reference faces, bore, hub, neck or sealing-face stock needed to control allowance before final flange machining.

  5. Final machining

    Final machining controls facing, bore, bolt pattern, groove, sealing surface and flange-table or drawing tolerances before dimensional inspection is issued.

  6. Inspection and document review

    Inspection covers dimensional report, MTC 3.1, PMI and required UT, MT or PT records before the release documents are matched to the purchase order.

  7. Marking, packing and export document preparation

    Marking, packing and export documents are prepared by PO line item so the Long Weld Neck Flanges shipment can clear customs and be identified at site receiving.

Inspection and Documents

List document requirements in the first RFQ; they affect price and schedule.

  • MTC EN 10204 3.1
  • Heat treatment record
  • Dimensional report
  • PMI when alloy verification is required
  • UT, MT or PT when specified
  • Tensile, impact or hardness test records when required
  • Third-party inspection support by project request

FAQ

Where can I buy long weld neck flanges?

Direct from us: send the nozzle or vessel drawing and we quote the long weld neck from our own forge in Dingxiang, Shanxi, China. One piece is a valid order, every RFQ gets a reply within 8 hours, and the lead time is 9 to 30 days after drawing approval. Shipment is FOB the Chinese port you designate, with CFR or CIF on request, and every order ships with an EN 10204 3.1 MTC.

Can a long weld neck flange replace a separate nozzle neck on a vessel?

Yes. Its barrel is extended so it can act as the nozzle itself: the neck is bored to suit the vessel wall and welded straight into the shell, which takes one weld out of the assembly.

Is a long weld neck flange usually supplied as a forged blank?

Often, yes. Most of this work is quoted from a pressure-vessel drawing and supplied as a forged blank with machining allowance; wall transition, facing, bolt pattern, weld bevel and allowance are confirmed before cutting.

When is a long weld neck drawing reviewed against ASME B16.47?

When the drawing calls for a large custom diameter. Otherwise ratings follow ASME B16.5 Class 150 to 2500 by drawing, and custom high-hub and vessel-nozzle lengths are reviewed case by case.

What should you provide for Class 1500 or Class 2500 LWN flanges?

For high-pressure LWN flanges, provide the drawing, pressure class, bore, wall transition, facing, material, heat treatment, NDT requirements and any third-party inspection requirement.

Commercial terms

Reply time
We reply to every RFQ within 8 hours.
Service hours
08:00–20:00 Eastern Time (ET; UTC−5, UTC−4 in summer), every day, including public holidays.
Minimum order
1 piece
Samples
Free of charge; you pay the freight.
Lead time
9 to 30 days after drawing approval.
Payment
30% deposit with the order; the balance is paid in full when the goods arrive at the port in China that you designate. The same applies to FOB, CFR and CIF.
Packing
Surfaces are coated with anti-rust oil. Most orders go in wooden cases, and every wooden case is fumigated. Large parts are steel-strapped onto pallets and wrapped in waterproof tarpaulin.
Quality claims
After you report a problem, we give you a handling plan within 8 hours.
Delivery terms
Standard: FOB the Chinese port you designate, Incoterms® 2020; we usually ship from Tianjin. On request: CFR or CIF to your destination port, quoted per RFQ. Other Incoterms® 2020 terms, except EXW and DDP, are quoted on request.

Send your RFQ or drawing directly to BLD Forge Direct.

Email quote@bldforgedirect.com with standard, drawing, material, quantity and inspection requirements.

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